OBC Housing Project using CBS Technology

We have a very high regard for customer service: Customer relations and service levels are of paramount importance. The primary objective is to maintain the highest levels of customer satisfaction. The company is dedicated to build a maintenance-free living environment for the building’s occupants to enjoy all the benefits of safe, attractive and inviting homes.

Within the company, we will strive to work as a cohesive, harmonious unit focused on exemplifying its mission. Just as customer satisfaction is an intricate part of its success, so is employee satisfaction, which will be an important key to successful growth.

It is built on organized divisions, with a multi-level system of checks and balances, enabling an efficiently managed, diversified enterprise. Our focus is on maintaining a high-quality, cohesive business entity with a commitment to sustainable growth of business and environmental sustainability.


Development of the System

The System was developed by a highly dedicated German engineer and inventor; Dipl.-Ing. Adolf Imhoff, our Head of Contruction, who had with a live-long goal to resolve the construction issues that he and other engineers encountered during building projects.

The starting point was to create an overview of all challenges encountered by building engineers, architects, construction workers and real estate developers around the world. He also took into account the world’s climate conditions and other natural factors. The result was the development of a truly universal building system: A complete, environmentally friendly building solution to adhere to growing market demands. This System not only drastically reduces production and building procedures but also enhances safe living conditions by creating cost-effective durable, solid buildings.


The competitive edge

We will start with a critical competitive edge; there are very few, if any, construction systems which offer the same level of quality and technological advancement as the System. We will maintain competitive market prices: the product reflects very good value for money, reflective of the rapid advancements in environmentally friendly building technologies.



Manufacturing Process

Because the fabrication of building-elements is well-suited for industrial automation, the System involves various automation processes which not only increase the speed of the manufacturing process, but also establish a high degree of accuracy and efficient quality control management.

Although the concrete building elements are uniformly manufactured, the System allows individual architectural freedom, making it easy to manufacture buildings according to local designs.

With the programmed Control Systems which operates the Factory production lines, up to 3,200 m² wall-, ceiling-, and roof components; during two shifts, can be produced daily. More than 70% of all of the necessary work which needs to be done to the building, can take place at thefactory. The industrially produced building elements are unsurpassed in quality, speed of execution and efficiency.


Short explanation of the Production Process

The manufacturing process is optimized according to the calculations made by special developed software. Depending on the requirements; climate and local availability of raw materials, an optimized solution is created for the project at hand. This systematic method permits construction in separate and individual stages.

The lightweight concrete, encased by the steel sections form the structural building elements. All building elements and steel- and concrete parts can be produced consecutively and in parallel. The construction elements can be produced in any admeasurement up to 3 meters high and 10 meters wide.

Due to the fact that the aggregates for lightweight concrete; mainly sand, water and cement, are known and available everywhere, which enables a continuous chain of fabrication of the building elements.

The flexibility of the System permits diversity of modifications to meet individual requirements at the factory:

  • The type of concrete
    • Aerated light-weight concrete
    • Light-weight concrete with aditives such as wood chips or plaster

  • The density of the elements
    • 300 to 1800 kg/m³

  • The thickness of the inner and outer walls

  • The size of the wall elements
    • Wall elements: up to 10 m. by 3 m.

  • The distance between the steel carrying-beams

According to the given construction-physical demands, the density of the lightweight concrete elements is determined by adjusting the air/ sand ratio of the concrete mix.

The Factory comprises of five Production Sections

1. THE STEEL FRAME PRODUCTION SECTION

In the steel frame production section, galvanized steel sheets on coils, suitable for cold forming are made into the specially formed steel sections used in the frame- and roofing building elements. The thickness, of the supporting beams, is one millimeter in the vertical section and two millimeters in the horizontal section

2. THE WALL / FLOOR ELEMENT FRAME PRODUCTION SECTION

In the wall / floor frame production section, the specially formed light steel sections are welded into the full wall elements frameworks

3. THE ROOFING-FRAME PRODUCTION SECTION

In the roof-frame production section, the relating sections are being welded into ready-made roof construction parts

4. THE CONCRETE-EXPANDING PRODUCTION SECTION

In the concrete-expanding production section, the concrete is expanded and stored in silos near the concrete batching units. Depending on the requirements, the factory can be expanded with for instance a wood shredding unit

5. THE LIGHT CONCRETE PRODUCTION SECTION

In this section the light concrete is produced




Quality Control

  • Developing and producing a product that is safe and compliant with the highest industry standards
  • Employing properly trained personnel in a safe work environment

How do we ensure Customer Satisfaction?

We have a very high regard for customer service, which is unparalleled in this sector of the industry. We believe it is essential that the customer feels that he or she is being treated with the utmost care, urgency and respect. To this end, customer relations and service levels are of paramount importance.

We adopted a corporate strategy dedicated to improving the performance of partners projects. We achieve this by building our core strengths of innovative technology, design engineering and site management techniques, within an environment of quality control and high safety standards to ensure full costumer satisfaction.

For people who desire high-quality living with all the technological developments available, only our homes will be able to fulfill their needs and desires at a very affordable price. Each occupant basically requires the quality, convenience, safety, comfort and technological amenities of a home. We are committed to customer satisfaction for many years after tenants have entered their new home for the first time. The overall aim is to build homes that foster an atmosphere of quality living and value for money.